Advanced Composites

We specialize in the design, simulation, and fabrication of high-performance composite structures for aerospace, defense, and advanced mobility platforms. Our composites are engineered to thrive in extreme environments — from hypersonic atmospheric flight to vacuum-exposed space operations.

• Material Expertise:
  • Carbon fiber (UD, woven, braided)
  • Aramid fibers (Kevlar®) for impact resistance
  • Hybrid systems and nano-reinforced resins (CNTs, graphene)
• Manufacturing Techniques:
  • Vacuum bagging, autoclave, and out-of-autoclave (OOA)
  • RTM, VARI, and filament winding for cylindrical structures
• Structural Applications:
  • Airframes, fuselage panels, and UAV trusses
  • Reentry heat shields and TPS nosecones
  • Cryo tanks and high-stress domes
• Thermal & Environmental Resistance:
  • Ablative and high-temp composites for hot engine zones
  • Validated for cryogenic, vacuum, and oxidizing environments
• Design & Simulation Capabilities:
  • FEA, ply optimization, fatigue and impact analysis
  • Coupled CFD-aeroelastic and thermostructural modeling
• NDT & Validation:
  • Ultrasonic C-scan, thermography, and microstructure inspection
  • Mechanical tests: tensile, compression, interlaminar shear
• Sustainability & Scalability:
  • Bio-based resins and recyclable composite materials
  • Scalable tooling for prototype to full-scale fabrication
• Systems Integration:
  • EMI shielding and embedded sensors for smart structures
  • Metal-composite co-curing and hybrid bonding