Digital Twin Lab
Our Digital Twin Lab builds high-fidelity virtual replicas of aerospace systems and subsystems, enabling predictive design, real-time performance analytics, and intelligent lifecycle management. This capability bridges the gap between virtual simulation and physical execution, ensuring higher reliability and faster iteration.
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Model-Based Systems Engineering (MBSE):
- Integrated design across mechanical, electrical, thermal, and software domains
- Use of SysML, FMI, and ontology-driven simulation models
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Multi-Physics Simulation:
- Thermo-structural, aeroelastic, fluid-structure interaction (FSI)
- Fatigue, vibration, and shock response prediction under real-world loads
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Real-Time Sensor Mapping & Feedback:
- Digital twins synchronized with onboard IoT sensor data
- Live telemetry dashboards for condition monitoring and fault prediction
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AI-Driven Predictive Analytics:
- Machine learning models for anomaly detection and wear forecasting
- Reinforcement learning for control optimization in complex systems
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Integration with Manufacturing:
- Simulated process validation: curing, thermal cycles, distortion prediction
- Closed-loop data feedback from production lines and test rigs
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Virtual Prototyping & Mission Planning:
- Immersive VR/AR environments for design validation and operator training
- Trajectory, load, and thermal maps generated pre-flight using full-vehicle models
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Lifecycle Management:
- From concept to retirement — a persistent twin for every system
- Version control, mission logs, and degradation tracking across time
Impact: Our digital twin infrastructure empowers engineers to make smarter decisions earlier,
reduce costly physical iterations, and improve safety and system uptime — all while accelerating time-to-launch.